Display Applications

Ultra-Low Reflection Polarizer Film Coating

Haze 0.41%, reflection 0.71% — comparable or better than incumbent Japanese suppliers, at significantly lower BOM cost, enabling polarizer manufacturing self-sufficiency.

The polarizer market: scale, growth, and sourcing

The global LCD TV market consumes polarizer film at enormous scale. Each LCD panel requires two polarizer sheets — one on each side — creating a market measured in hundreds of millions of square metres per year. Chinese polarizer production capacity stands at approximately 500 million square metres per year, with forecast growth to approximately 70% share by 2027 (an estimated 340 million square metres annually).

TV industry demand forecast for 2027: 240 million square metres, requiring up to 480 million square metres of polarizer film when both sides of the panel are counted. This scale creates both opportunity and a critical supply-chain question: where does the ultra-low reflection coating come from?

Today, ULR coatings for premium polarizer film are sourced primarily from incumbent Japanese suppliers. This creates sourcing dependency, long lead times, and BOM costs that erode margin as Chinese polarizer producers scale. An alternative ULR coating source — one that matches performance and reduces cost — is a strategic enabler for the industry.

ULR film specifications

Kriya's ultra-low reflection polarizer coating has been characterised head-to-head against the incumbent Japanese standard:

ParameterKriya ULRIncumbent (Japanese)
Haze (C-illuminant)0.41%0.68%
Haze (D65)0.44%0.69%
Reflection average0.71%0.63%
CurlNoneObserved

Kriya's ULR delivers meaningfully better haze (lower is better), comparable reflection, and zero curl. The curl advantage is particularly significant for large-format TV polarizers, where curl introduces handling problems and can cause defects during lamination.

BOM cost reduction potential

Kriya's ULR coating is expected to deliver a BOM cost reduction of approximately 3 times or more compared to sourcing from the incumbent Japanese supplier. This cost advantage arises from:

  • Local formulation and manufacturing — eliminating import logistics and currency exposure
  • Wet-coat chemistry platform — the same production infrastructure that serves Kriya's other display coating products
  • Scalable synthesis — cost per square metre decreases with volume, aligning with the polarizer industry's scale

At 340 million square metres per year of Chinese polarizer capacity, even a modest cost reduction per square metre represents a substantial total value.

Integration with existing production lines

Kriya's ULR coating is designed for direct integration into existing polarizer production lines:

  • Gravure coating — the standard application method for polarizer films
  • Standard drying and cure conditions — no equipment modification required
  • Compatible with TAC and COP substrates used in polarizer stacks
  • Shelf life: 6 months minimum, ADR/IATA/IMO compliant packaging

Volume manufacturing readiness

Kriya's designed production capacity of over 1,000,000 kg per year of coatings is sufficient to serve a significant share of the Chinese polarizer market. The company has demonstrated scaling from zero to 120 metric tonnes of antistatic coating in a single year for a previous display technology (PDP panels), and maintained position as the sole global supplier of antistatic colour-filter coating from 2010 to 2014.

This track record — scaling from qualification to sole-source volume supply — is directly relevant to the ULR polarizer opportunity. Engagement with leading Chinese polarizer producers is underway.

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